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高效智能压滤机(CJZH)
High-efficiency Intelligent Filter Press
发布时间:2019年03月19日 浏览次数:
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长杰高效智能压滤机

High-efficiency Intelligent Filter Press

  CJZH高效智能压滤机是具有给料过滤、无隔膜压榨过滤、吹干过滤三段段脱水流程的新型智能过滤设备,在长杰CJAH高能自动系列压滤机基础上,升级拥有智能控制系统。可实现自动调节压榨时间,无需人工参与,并且定期记录产能等功能,减少人工参与,降低企业运行成本。

  CJZH high-efficiency automatic filter press is a new type of intelligent filtration equipment with three-stage dewatering processes: feeding, diaphragmless pressing and dry-blowing. It is upgraded with intelligent control system based on CJAH high-efficiency automatic filter press. CJAH can automatically adjust the pressing time and record the capacity and other parameters, reducing operating cost of the enterprise and manual participation.

过滤原理:

  1、给料过滤即依靠渣浆泵的输送压力,使进入滤室的矿渣被滤布截留,形成滤饼;水透过滤布排除,实现固液分离;

  2、压榨过滤是在给料过滤形成的疏松滤饼一侧施加压力,收缩其空隙,排除空隙中的水;

  3、吹干过滤是采用介质高速穿过滤饼间歇,带走间歇水,进一步降低滤饼含水率。无论采用多大的压滤压榨滤饼,滤饼的间隙也不能完全消除,因此,增加吹干过滤,用高压空气分钟透过滤饼间隙并带走滤饼间隙中的水分,是降低滤饼含水率的重要手段。然而有效的防止吹干时压缩空气短路,却是能否实现有效吹干的关键,这是CJZH系列高效智能压滤机的独特设计(箱式和箱式隔膜压滤机采用中心孔进料方式,空气吹干短路,无法有效吹干),也是其他压滤机不能有效吹干的关键。

Filter principle

  1. The feed filtration is based on the delivery pressure of the slurry pump, so that the slag entering the filter chamber is trapped by the filter cloth to form a filter cake; the water is filtered through the filter cloth to achieve solid-liquid separation;

  2. Press filtration is to press on the side of the porous filter cake formed by the feed filtration, shrinking the voids and eliminating the water in the voids;

  3. Dry-blowing filtration uses high-speed compressed air to pass through the cake and remove intermittent water, further reducing the moisture content of the cake.

  Regardless of how much pressure is used to press the filter cake, the gap between the material particles cannot be completely eliminated. Therefore, the dry-blowing filtration, using high-pressure air to pass through the cake and remove moisture from the particles gap , is the important means to reduce the moisture content of the filter cake. However, effective prevention of short-circuit of compressed air during drying is the key to effective drying. Dry-blowing filtration is the unique design of the CJAH Series high-efficiency filter press. Other filters press cannot achieve filter cake to be blown dry effectively without dry-blowing filtration technology.

核心配置

  1、深度过滤系统:标配专利滤板,实现三段有效、完整、品质过滤;

  2、快速作业系统:配置高速液压系统,实现快速压紧、多段拉开(单次拉开6块)作业。

Core configuration

  1. Deep filtration system: standard patented filter plate to achieve effective, complete and quality filtration of three stages;

  2.  Fast operating system: equipped with ordinary hydration system to realize fast compression and multi-segment pulling operation (pull 6 pieces in a single time).

常规配置

  1、刚性机架系统:四点支撑刚性机架,为设备高效智能运行提供保障;

  2、再生滤布系统:标配专利滤布,实现滤布无水再生及破损快速诊断;

  3、高效卸料系统:滤板变速拉开摆动技术,实现了快速、完整的卸料;

  4、智能控制系统:实现给料、压榨风干时间的智能调整,保持产品的均一质量。

General configuration

  1. Rifid rack system: multi-point support rigid frame to provide guarantee for efficient and stable operation of equipment;

  2. Regenerative filter cloth system: Standard patented filter cloth to achieve waterless regeneration of filter cloth and extend the service life of filter cloth;

  3. Stable unloading system: filter plate single-block pulling swing technology to realize fast and complete unloading;

  4. Intelligent control system: adjusting feeding, pressing and drying time intelligently to maintain the uniform quality of the product.

可选配置

  1、滤布诊断系统:实现滤布破损快速诊断,及时更换滤布,避免物料泄露;

  2、设备表面外包:可选用多种耐腐蚀材质包覆设备表面。

Optional configuration

  1. Filter cloth diagnostic system: realize rapid diagnosis of filter cloth breakage, replace filter cloth in time to avoid material leakage;

  2. Outsourcing of equipment surface: The surface of the equipment can be covered with a variety of corrosion-resistant materials.

技术特点

  1)高性能:过滤铁精矿可实现滤饼含水率<6%,相同物料及过滤条件下,比箱式、箱式隔膜、板框压滤机滤饼含水率低5-8个百分点;

  2)高产能:单台最大处理能力更大,同等过滤面积的产能远大于箱式隔膜压滤机;

  3)高智能:智能自主调整给料时间、压榨时间、过滤压力等过滤参数、自主适时记录滤饼重量、含水率、气压、电压、电流、电机转速、液压压力、工作温度等重要参数,自动滤布再生,自主检测故障;

  4)高适应性:设备在超过5000米海拔、不同浓度、不同磨细粒度的条件下均有应用,含水率实现行业最低。已在众多物料过滤中实现一段过滤。

Technology characteristics

  1. High performance: Filtered iron concentrate cake can achieve moisture content <6%, Under the same material and filter conditions, the filter cake moisture content can be 5-8 % lower than that of box filter press, box diaphragm filter press and frame filter press;

  2. High capacity: single daily processing capacity is larger, the production capacity of same filter area is much larger than that of the box diaphragm filter;

  3. High intelligence: Intelligently adjust the filtering parameters such as feed time, press time, filtration pressure, etc.; Automatically record important parameters such as cake weight, moisture content, air pressure, voltage, current, motor speed, hydraulic pressure, working temperature, etc.; automatic filter cloth regeneration; automatic detection of faults; unattended;

  4. High adaptability: The equipment has been applied under different conditions of over 5,000m altitude, different material concentrations and different grinding granularity, and the moisture content of filter cake can achieve the lowest in the industry.

适应物料范围

  1)设备适用于矿山、冶炼、化工、食品、制药及环保等领域;

  2)在相对容易过滤、物料成饼好的物料过滤时选择使用,可使产能优势最大化,实现更高的性价比;

  3)工作环境温度5-90℃,建议使用浓度(质量比)≥20%。

Applicable material range

  1. The equipment is suitable for mining, metallurgy, chemistry, food, pharmaceutical industry and environmental protection fields;

  2. When used in materials which is relatively difficult to filter and form cakes, maximize performance benefits, achieve lower moisture content, and improve customer filtration quality;

  3. Operating environment temperature is 5-90 °C, the recommended concentration (mass ratio) is ≥ 20%.

应用案例

Application

  1、云南某铜业集团有限公司

  1. A Copper Company in Yunnan

  过滤物料:铜精矿

  Filter material: copper concentrate

  物料细度:-400目90%

  Material fineness: -400 mesh, 90%

  给料浓度:50%

  Feeding concentration: 50%

  滤饼含水率:10%

  Moisture content: 10%

  设备数量:1

  Quantity: 1

  单台面积:328平米

  Filtration area per set: 328 ㎡

  单台产能:600t/d

  Daily capacity per set: 600t/d

  该厂原采用2台国内某知名隔膜压滤机,但滤饼含水率较高,需大量人工辅助,且单台日产能仅180吨。经过多轮现场考察及试验论证,最终选择CJ系列压滤机,滤饼含水率<10%,单台日产能超过600吨。

  The plant originally adopted a well-known diaphragm filter press in China, but the moisture content was high and needed a lot of manual assistance. The daily capacity per set was only 180 t/d. The plant turned to use CJ series filter press after several rounds of on-site inspections and trial demonstrations, and then the moisture content reduced to below 10% and daily capacity per set is over 600 t/d.

  2、四川某矿业有限责任公司

  2. A Mining Mompany in Sichuan

  过滤物料:金精矿

  Filter material: gold concentrate

  物料细度:-200目70%

  Material fineness: -200 mesh, 70%

  给料浓度:40%

  Feeding concentration: 40%

  滤饼含水率:8%

  Moisture content: 8%

  设备数量:3

  Quantity: 3

  单台面积:100平米

  Area per set: 100 ㎡

  单台产能:110t/d

  Daily capacity per set: 110t/d

  该厂陆续采购CJ系列压滤机处理金精矿,滤饼含水率8%,完全满足了企业的经济技术需求。

  The plant successively purchases CJ series filter press to process gold concentrate. The economic and technological needs of the enterprise are fully satisfied by reducing the moisture content to 8%.

  3、某矿业集团西藏某矿业有限公司

  3. A Mining Company in Tibet

  过滤物料:铜钼混合精矿

  Filter material: copper-molybdenum mixed concentrate

  物料细度:-325目90%

  Material fineness: -325 mesh, 90%

  给料浓度:45%/60%

  Feeding concentration: 40%/60%

  滤饼含水率:10%/12%

  Moisture content: 10%/12%

  设备数量:2/1

  Quantity: 2/1

  单台面积:648平米

  Area per set: 648 ㎡

  单台产能:750/700t/d

  Daily capacity per set: 750/700t/d

  该厂原采用陶瓷过滤机过滤铜钼混合金矿,滤饼含水率高达18-20%,且陶瓷板毛细孔频繁堵塞,酸洗成本高。2017年,技改采用CJ系列压滤机,滤饼含水率10%。

  The plant originally adopted ceramic filter to process copper-molybdenum mixed gold mine, the moisture content was as high as 18-20%, ceramic plate capillary pores are frequently blocked, and pickling costs are high. CJ series filter press was adopt after 2017 technical transformation, the moisture content is about 10% now.

  4、西部矿业获各琦某铜矿

  4. A Copper Mine in Qinghai

  过滤物料:铜、铅、锌精矿

  Filter material: copper, lead, zinc concentrate

  物料细度:-320目90%

  Material fineness: -320 mesh, 90%

  给料浓度:40-50%

  Feeding concentration: 40-50%

  滤饼含水率:8%/11%/10%

  Moisture content: 8%/11%/10%

  设备数量:3

  Quantity: 3

  单台面积:255/60/80平米

  Area per set: 255/60/80 ㎡

  单台产能:300/80/100

  Daily capacity per set: 300/80/100 t/d

  该厂原采用真空陶瓷过滤机过滤铜铅锌精矿,滤饼水份高,无法采用汽车运输,导致产品无法销售。后技改采用CJ系列压滤机,滤饼水分均10%,降低了运输成本,一举解决了销售难题。

  The plant originally adopted vacuum ceramic filter to process copper lead and zinc concentrate, the moisture content of filtercake was high and unable to use car transport, led to product sales difficulties. CJ series filter press was adopt after technical transformation, the average moisture cotent of filtercake is 10%, and sales problems are solved.

  5、湖北某大型磷化工集团有限公司

  5. A Phosphorus Chemical Company in Hubei

  过滤物料:磷尾矿/磷原矿/磷精矿

  Filter material: phosphorus tailings/ phosphate ore/ phosphate concentrate

  物料细度:-200目82%/ -200目80%/-400目70%

  Material fineness: -200 mesh, 82%/ -200 mesh, 80%/ -400 mesh, 70%

  给料浓度:50-60%/ 50%/45%

  Feeding concentration: 50%-60%/ 50%/ 45%

  滤饼含水率:9%/12%/10%

  Moisture content: 9%/ 12%/ 10%

  设备数量:4/1/1

  Quantity: 4/ 1/ 1

  单台面积:648/512/512平米

  Area per set: 648/ 512/ 512 ㎡

  单台产能:650 /600/500 t/d

  Daily capacity per set: 650/ 600 /500 t/d

  该厂原采用陶瓷过滤机过滤磷尾矿,滤饼含水率>20%,无法堆放,5台120m2陶瓷过滤机日产量不到250吨;后改用5台CJZH智能高效压滤机,滤饼含水率9%,单台设备日产能700吨,且滤布在线再生效果显著,滤布使用寿命大幅延长,滤布结钙时间由原来的7-15天延长至60天。

  The plant originally adopted ceramic filter to process phosphorus tailings, the moisture content of fitercake was over 20% and unable to stack. Five sets of 120m2 ceramic filter had a daily output of less than 250 tons. Later, the plant adopt 5 sets of CJZH high-efficiency automatic filter press.The moisture content of filtercake is 9% and daily capacity per set is 700 t/d now. Meanwhile, filter cloth regeneration effect is remarkable and its service life is greatly extended, and the calcium content of the filter cloth is extended from 7-15 days to 60 days.